What defect is indicated by a rough, crater-like opening at the end of a bead?

Study for the GMAW Welding Level 2 Test. Master GMAW welding techniques with multiple choice questions and detailed explanations. Prepare confidently for your exam!

Multiple Choice

What defect is indicated by a rough, crater-like opening at the end of a bead?

Explanation:
Crater cracks form at the end of a weld bead when the weld pool solidifies and cooling/ shrinkage create a crack at the crater edge. Stopping the weld abruptly or leaving the crater poorly filled can leave tensile stresses that crack as the bead ends, showing up as a rough, crater-like opening at the end. This specific appearance points to a crater defect. Porosity would show as gas pockets within the weld metal, not a crater at the end. Undercut appears as a groove along the weld toe, and lack of fusion shows incomplete bonding between weld metal and base metal.

Crater cracks form at the end of a weld bead when the weld pool solidifies and cooling/ shrinkage create a crack at the crater edge. Stopping the weld abruptly or leaving the crater poorly filled can leave tensile stresses that crack as the bead ends, showing up as a rough, crater-like opening at the end. This specific appearance points to a crater defect. Porosity would show as gas pockets within the weld metal, not a crater at the end. Undercut appears as a groove along the weld toe, and lack of fusion shows incomplete bonding between weld metal and base metal.

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